
How SnowFactory Works: Engineering Snow on Demand
TechnoAlpin's SnowFactory represents one of the more impressive pieces of engineering in the ski industry—a self-contained system that produces real snow at any temperature. Here's how the technology works.
The Core Concept
Traditional snowmaking relies on cold ambient air. You pump water through nozzles, atomise it into tiny droplets, and let the freezing air do the work. The limitation is obvious: no cold air, no snow.
The SnowFactory flips this approach. Instead of depending on external temperatures, it creates its own cold environment inside a containerised refrigeration unit. Water enters the system, gets cooled to freezing point by an efficient heat exchanger, crystallises into snow, and gets pumped out—regardless of whether it’s -10°C or +30°C outside.
The snow is made exclusively from water, with no chemical additives. It’s real snow, just manufactured rather than fallen from the sky.
Inside the Box: The Refrigeration Process
The entire system fits inside a standard 40-foot shipping container (or multiple containers for larger models). Here’s the basic process:
1. Water Intake: Water enters the system at temperatures between 5°C and 20°C (or up to 45°C for tropical models). Flow rate is approximately 1-2 litres per second, depending on the unit.
2. Heat Exchange: The refrigeration system extracts heat from the water, cooling it tothe freezing point. This is the energy-intensive part of the process—the compressors and heat exchangers doing the heavy lifting.
3. Ice Formation: The cooled water crystallises into ice flakes or small ice particles within the unit.
4. Snow Delivery: The finished snow gets pumped out through pipes—up to 150-200 metres horizontally and 20-50 metres vertically, depending on the model. This means one unit can service multiple slope sections without trucking snow around.
The refrigerants used are typically R717 (ammonia) for stationary installations or R449a for mobile units. TechnoAlpin notes that natural refrigerants can be used in most applications.
The Model Range
TechnoAlpin offers several configurations to match different requirements:
| Model | Output/Day | Power | Energy Use | Max Temp |
|---|---|---|---|---|
| SF100 Standard | 100 m³ (45 tonnes) | 87 kW | 20.9 kWh/m³ | +25°C |
| SF100 Mobile | 100 m³ | 130 kW | 31.2 kWh/m³ | +25°C |
| SF100 Plus (tropical) | 92 m³ | 210 kW | 48 kWh/m³ | +35°C |
| SF210 | 207 m³ (94 tonnes) | 184 kW | 21.2 kWh/m³ | +25°C |
The SF100 Plus “tropical” variant includes an external cooling tower to handle the additional heat rejection needed when operating at 35°C ambient temperatures—useful for indoor snow parks in places like Indonesia or Thailand.
Beyond these core models, TechnoAlpin introduced the Polar, Arctic, and Dome variants in 2021. The Arctic delivers double the snowmaking capacity of the Polar, while the Dome is specifically optimised for indoor venues operating at extreme temperatures.
Energy Consumption: The Trade-Off
Let’s be straightforward about the numbers. Traditional snowmaking equipment is significantly more energy-efficient:
| Technology | Energy Use | Operating Requirement |
|---|---|---|
| Snow lances | 0.27–0.7 kWh/m³ | -2.5°C wet-bulb minimum |
| Fan guns | 0.7–2.0 kWh/m³ | -4°C wet-bulb minimum |
| SnowFactory SF100 | 20.9 kWh/m³ | Any temp up to +25°C |
| SnowFactory SF100 Plus | 48 kWh/m³ | Any temp up to +35°C |
The SnowFactory uses roughly 10-30 times more energy per cubic metre than conventional equipment. That’s the cost of creating your own cold environment rather than borrowing it from nature.
This is precisely why TechnoAlpin positions the SnowFactory as a complement to traditional systems, not a replacement. You use fan guns and lances for the bulk work when conditions allow, and deploy the SnowFactory for strategic areas or when temperatures aren’t cooperating.
ATASSplus: The Control System
The SnowFactory integrates with TechnoAlpin’s ATASSplus control software, which manages the entire snowmaking operation. Key features include:
Remote Monitoring: Operators can monitor and control the system from anywhere via mobile app or desktop interface. One resort manager in Norway noted that the unit “ran 24 hours a day without any problems” while he monitored it remotely.
Automatic Operation: Once configured, the system runs autonomously. Set your parameters and let it work.
System Integration: The SnowFactory connects with the resort’s broader snowmaking infrastructure, allowing coordinated operation with conventional equipment.
Diagnostics and Alerts: Real-time alerts for any issues, plus performance data for optimisation.
Plug and Play Installation
One of the more practical aspects of the SnowFactory is its installation simplicity. The unit arrives as a complete, self-contained system in standard shipping containers. Connect it to water supply (minimum 2-5 bar pressure) and electricity (400V, 50Hz), and you’re operational.
No complex building work, no extensive infrastructure. This makes it suitable for both permanent installations and temporary deployments—like World Cup events where organisers need guaranteed snow for a specific venue and timeframe.
The mobile variants take this further. Mt. Buller in Australia has installed five “docking stations” around the resort where their mobile SnowFactory can be positioned depending on where snow is needed most.
Snow Quality and Longevity
TechnoAlpin makes specific claims about snow quality: the consistency and high volume of SnowFactory snow means it lasts longer and melts more slowly than snow from some competing systems. The volume is maintained even after grooming.
FIS Race Director Markus Waldner, who works with various snowmaking technologies across the World Cup circuit, noted that while SnowFactory snow differs in structure from traditional machine-made snow, it can be prepared so that “no difference is noticeable for the races.”
For indoor applications, the SnowFactory can produce different snow consistencies—from denser snow suitable for ski slopes to lighter, fluffier snow for decorative purposes or simulated snowfall.
Where It’s Being Used
The 80+ installations worldwide fall into several categories:
Ski Resorts: Covering valley runs, beginner areas, and key linking pistes. Châtel in the French Alps runs both SF100 and SF210 units alongside their conventional system.
Competition Venues: FIS World Cup events in Sljeme (Croatia), Dresden (Germany), and Winterberg rely on SnowFactory for race certainty. The German Ski Association owns mobile units that travel between venues.
Nordic Centres: Cross-country and biathlon facilities at Lenzerheide, Sjusjøen, and Mt. Van Hoevenberg use the technology to guarantee early-season track preparation.
Indoor Snow Parks: Venues across Asia—Jakarta, Vietnam, Thailand, Taiwan, Shanghai—use tropical-spec units to create indoor winter experiences.
Glaciers: The Titlis installation at 3,020m uses SnowFactory to cover areas near the mountain station and fill cracks—the highest installation in the world, transported up by gondola in modified containers.
The Bottom Line
The SnowFactory is an impressive piece of engineering that solves a specific problem: how to produce snow when nature isn’t cooperating. It’s not trying to replace conventional snowmaking—the energy economics don’t support that. Instead, it’s a strategic tool that gives resorts control over critical terrain and timing.
For ski property investors, the presence of all-weather snowmaking technology at a resort represents a level of operational sophistication and commitment to season reliability. Resorts investing in this technology are thinking long-term about their product offering.
With 80 installations worldwide and growing demand—particularly from Japan, Australia, and now North America—the technology has clearly proven its value proposition. Whether that’s guaranteeing a World Cup race, opening a beginner slope on schedule, or creating year-round training facilities for Olympic athletes, the SnowFactory delivers snow when and where it’s needed.
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